1. Is it possible to charge the battery with two USBs and power the pyra with last one?
Maybe through the hot-switch battery so that unplugging isn't problematic (should that be a problem)
2. Can the logo be made so that it snaps into place? Say you introduce some flex top to bottom, insert it, and it catches on some half-circle notches and stays put once the flex is released.
One way to reduce cost is to add spacers to the pandora batteries and ship with those.
It uses existing stock, and offers a lightweight option for people who don't go (star-) trekking.
Edit: The 2GB version with only the 2 chips will potentially use less power, and carry the benefit of being easier to upgrade manually, as you dont have to desolder all 4, to add 4, but only add 2 new ones.
As a crier for a GGGGs version, I must say thank you for investigating what is to me a dream device.
Edit: It seems the OMAP5 itself supports populating half the banks, but that is out of 8
http://www.ti.com/lit/ug/swcu130/swcu130.pdf#page=20&zoom=auto,0,350
Standard Volatile Memory
The OMAP5432 ES2.0 processor supports
two DDR3 channels, accessible only via external memory devices.
Each channel supports two chip-selects, so eight memory devices are provisioned on the PCB.
The memory device used is Micron P/N MT41K256M16HA-125IT:E.
This device is a 4Gb device,so up to 32Gb (4GB) of DDR3 can be supported.
However,
the current PCB only has the devices on CS0 populated for each channel, so the total amount of DDR3 provided is 16Gb (2GB).