First: It doesn't make sense posting here or via email, PM, etc. to switch to a 2GB RAM version yet.
We're still evaluating, and based on the tests from yesterday (where I was running a 4GB RAM Pyra for more than 24 hours until I shut it down), it could be the change to the PCB is minimal and then there's no need to produce 2GB RAM versions.
IF we really want to do a 2GB RAM production run first, you'll receive an email from us
As promised, here are some more updates.
Regarding the Wifi antenna:
The current antenna is single-diversity (as the orginal chip didn't support true diversity).
The new one adds diversity, which improves the reception for portable devices A LOT!
This is one of the improvements.
The second one is to match the impedance of the PCB to that one of the antenna. The antenna needs a connection of 50 Ohm, whereas measurements of our current design shows it's 60 Ohm - so there's not much difference.
The change that needs to be done to the Mainboard is minimal. Nikolaus is already working on that, will produce a new dummy board and then this is also set.
And about the cases:
This is still the most annoying thing.
FormAction is still "waiting" on the new material (the one they received had some issue) and claim to have implemented all fixed to the case yet (but we've heard that).
As mentioned, we have a backup company (with which I've been working a couple of times already to produce SNES, N64, NES and MegaDrive cartridge shells) and they have a plastic/carbon-mix material that is VERY robust (supports up to 1.5t weight).
While they don't have our moulds yet, they will send samples of the material to me on Friday (as they have a different product that's currently being produced with that material).
We'll evaluate the material and we're ready to move the moulds and do the production there (in case FormAction doesn't suddenly wake up).
I wonder why it's always the case...? It also was a major headache for the Pandora.
Seems like it's the most complex thing in the world.