Hey Prometheus are there any resources you can list that give working with armature wire/plush making tutorials.. my other half is very interested at having a go at something like this..?
I haven't really used any tutorials, per se (I'm self-taught), but I'm happy to link to the pattern I'm using (I am still working on this; It just needs some outer decoration completed, and it'll be done - it's just finding the spare time to finish it up!).
The pattern is
this one, which the author sells and sends via e-mail for a nominal fee, which can be paid via PayPal. I would warn that I've found that the pattern assumes very particular types of fabric, and that even using something similar will have incorrect results, so you would need to make adjustments via trial and error to account for this, as and when issues are encountered. It's possibly not the best choice for beginners, though some beginners do thrive on trying to make moderately complex things (hell, that's how I got started - the very first thing I ever made, when I was a kid, I completely winged the pattern and technique for; That's why my methods are possibly slightly unorthodox now, which is a big benefit because arbitrary rules for what's "right" and what's "wrong" don't impede how I structure and solve things, since I don't know them, if they indeed exist).
That said, if your other half already has some toy-making know-how, you can adapt many patterns to accommodate a wire armature, since using one just involves leaving enough room to fit the skeleton into place in the body before adding the stuffing, before sliding unstuffed pieces (such as limbs and the head) over the parts left sticking out. You'll need chopsticks to make the stuffing easier, this in mind (I keep a large pack of disposable ones handy partly for this reason). You then close things up from the outside using a ladder-stitch (also known as "the invisible stitch", amongst other names).
If no prior toy-making know-how is present, I do have a list of resources and have a few tips of my own to share, but the links are on my other computer and thus I don't have access to them right now. I will PM them to you later.
For armatures, it's really just a matter of making a "skeleton" out of a few strands of 2mm animation-grade wire (I use
this stuff from these guys) cut to a few inches more than the required length, twisted together as much as possible (but not too much, as this wire does break if overly-stressed) somewhat like those old marshmallow Flump sweets that you used to see in the shops, and bent over at the ends (this is one half of why you need to cut the length - so that there's room to bend over an inch or so of wire to make the ends "blunt"; The other half of this is because you need to twist the completed arm "bones" around the spine a couple of times in the correct spot so that they stay in place properly) so that there's no sharp parts sticking out. Then cover the finished parts of the skeleton (typically, you'll make one wide piece for both arms, and another tall one for all of the spine, neck, and legs - you use more strands of wire for the spine, since you need to split two twisted pieces at the hips that match the way the arms are made, which will become the "bones" for the legs). It's also possible to make fingers with single threads of wire if you bend the ends over carefully and work them into the fingers, but this is quite fiddly and can be prone to breaking or slipping out of the finger-fabric (the latter being an issue that I've encountered).
One thing that the pattern I'm using doesn't recommend, but which I do since I've run into some small issues with wire-breakage with one hip, is to cover the completed skeleton with duct-tape once it's all been put together, but before you put it all into place. This won't prevent breakage, but it should make it a teeny bit more durable. I still wouldn't advise doing too much posing of the finished article, though - it's best for holding poses, really, rather than making loads of them on a regular basis.
btw.. she's very impressed with your work so far (so am I) & has asked if you wouldn't mind posting some images when finished.. to help inspire her.
Wow, thanks very much! That means a lot.
I'm certainly planning on posting images when it's finished. I've also kept a log of making-of ones, too, which will also be posted alongside the finished ones (should anyone want to see them, anyway
).
The pictures from earlier in this thread are *vastly* outdated, now - things are much, much further along at this point.